Custom Rolling Mill

Custom Roller Mill Applications

Grain & Feed Processing

The grain and feed industry relies on custom roller mills to grind and process various grains into feed for livestock. Scherer Inc. offers precision-engineered rolls designed for consistent particle size control, ensuring your feed meets strict quality standards. Whether you’re processing corn, wheat, soybeans, or any other grain, our custom roller mills are built to handle the workload efficiently.

Food Processing

Maintaining product quality is critical in food processing applications. Our custom rolling mills are designed to deliver the precision grinding required for products like flour, spices, nuts, and other food ingredients. Our rolls ensure that each product meets the specifications needed to achieve consistent taste, texture, and quality.

Mineral Processing

Handling abrasive materials like coal, limestone, or ores requires rolls built to withstand extreme conditions. Scherer Inc. offers high-durability rolls specifically designed for the demands of mineral processing, ensuring that your equipment remains operational for extended periods with minimal maintenance. Our custom roller mills for mineral processing are engineered to reduce wear and tear, increasing the lifespan of your rolls.

Specialized Applications

Scherer Inc. specializes in custom roller mills for other specialized applications, including chemical processing, paper production, and more. No matter what material you’re processing, our custom roller mills can be tailored to meet your industry’s unique challenges.

Custom Sizes and Materials

We manufacture rolls in a wide range of sizes, from 6×8 inches to 32×84 inches, to meet the unique demands of different industries. Our rolls are typically made from chilled iron, a material known for its hardness and wear resistance. This ensures that your rolls maintain performance and longevity, even under demanding operational conditions.

Why Choose a Custom Roller Mill?

At Scherer Inc., we don’t believe in one-size-fits-all solutions. Every client and every application is different, and our custom roller mills are designed to reflect that. Our engineering and manufacturing teams work closely with clients to develop custom roller mills that deliver superior performance and efficiency, regardless of application. Here’s why a custom roller mill from Scherer is the best choice:

Tailored Solutions

Our custom roller mills are built to fit your exact specifications. Whether you need specialized roll grooving, unique roll dimensions, or specific material requirements, we design solutions to meet your needs. No matter how niche or complex your application is, Scherer has the expertise to develop a system that optimizes your operation.

High-Quality Materials

We use only the highest-quality materials, including hardened steel, chilled iron, and specialty alloys, to ensure that your custom roller mill delivers the durability and reliability you expect. Each roll is built to withstand heavy use while maintaining consistent performance over time, minimizing downtime and reducing replacement costs.

Precision Engineering

Our custom mills are engineered with precision machining techniques to ensure high performance. The precision of our rolls allows for accurate and consistent particle size control, improving the efficiency of your production process and the quality of your final product.

Innovative Design

Our custom mills incorporate advanced technology, including automated roll adjustments, digital monitoring systems, and wear-tracking sensors, to help you maintain optimal performance. With the latest innovations built into our roller mills, you can expect superior control over the grinding and rolling processes.

Custom Roll Configurations

At Scherer, we understand that different processes require different roll configurations. That’s why we offer a wide variety of custom roll options, including:

Grooved Rolls

Custom roll grooving allows for precise control over particle size and product consistency. We can design grooved rolls with the exact specifications required for your material, ensuring uniformity and quality in every batch.

Smooth Rolls

Smooth rolls are ideal for applications that require gentle material processing without additional particle breakdown. Scherer Inc. offers custom smooth rolls for industries that require minimal material disruption.

Variable Diameter Rolls

Need different sizes of rolls for different applications? We offer variable-diameter rolls, so you can easily switch out rolls depending on the needs of your production line.

Custom Roller Mill Services

In addition to manufacturing custom rolling mills, Scherer Inc. offers a full range of services to support your equipment. From initial design to ongoing maintenance, we’re here to help your mill operate at peak performance.

Roll Refurbishment

Extend the life of your rolls with our roll refurbishment services. We can resurface, recondition, or repair worn-out rolls, ensuring your mill operates efficiently.

Roll Replacement

Do you need new rolls? We stock a variety of rolls in different sizes and materials and can create custom replacement rolls to fit your specific mill.

Journal Repair

Scherer Inc. also offers journal repair services for mills that need to repair their roll journals. We stock a variety of journals and can handle everything from basic repairs to complete journal replacements.

Advanced Custom Rolling Mill Features

To maximize efficiency and productivity, our custom roller mills are designed with advanced features that set them apart from standard roller mills.

Automated Roll Adjustment

We offer automated roll adjustment systems for mills that require precision control over roll settings. This feature allows you to adjust quickly, improving your mill’s overall efficiency.

Digital Monitoring Systems

Our digital monitoring systems provide real-time feedback on mill performance, helping you monitor wear and tear, detect problems early, and optimize mill settings for consistent performance.

Wear Tracking Sensors

We offer custom roller mills equipped with wear-tracking sensors that monitor the condition of your rolls. This allows for proactive maintenance, reducing the risk of unexpected downtime and extending the lifespan of your rolls.

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Contact Scherer for Custom Roller Mill Solutions

Scherer Inc. is committed to providing high-quality, custom-engineered roller mills for various industries. Whether you need a complete mill system or custom replacement rolls, our team has the expertise to deliver a solution that meets your needs.

Contact us today to learn more about how we can help improve your production process with a custom roller mill explicitly designed for your operation.

• Phone: 1-800-883-9790
• Email: sales@schererinc.com
• Locations:
  • 4940 W Foundation Ct. Sioux Falls, SD 57107
  • 124 W Main Street  Stanley, IA  50671

Scherer Inc. designs and manufactures custom roller mills that deliver tailored solutions for diverse industries. Our custom roller mills are built to your specifications, ensuring precision, reliability, and performance in every application.

Contact us to revolutionize your production process with a Scherer custom roller mill.